The goal of demand forecasting is typically to get a more accurate forecast and drive down inventory cost. A better forecast will lower costs for retailers by controlling inventory levels, lend insights to space planning, help back room inventory space, lower carrying costs, and limit excess inventory. When working with retailers, these are some of the areas we focus on.
Inventory Levels. A better forecast helps control inventory levels at stores as well as DCs and reduces the cost of carrying aged inventory, meaning less inventory dollars are aged out and can reduce shrink.
Space Planning. Forecasting allows for better space planning in stores with more accurate forecasts. For example, knowing that an item that sells 20 annually at any given location may not require 10 facings at every store, whereas a more popular item from a forecast perspective, may benefit from having more facings.
Storage. A better forecast aids in overstock/understock issues and saves “back room” inventory space due to just in time (JIT) replenishment. For example, as the old stock is about to run out, the new stock is being brought in and displayed resulting in less customer disappointment when items are out of stock.
Carrying Costs. Accurate forecasts allow for better allocation of purchasing dollars. For example, if an item is forecasting 1000 sales annually but is budgeted for 3000 items, the extra budget can be freed to put towards other items that may need more support.
Optimized Inventory. In retail, it is key to have the right amount of the right product at the right place at the right time which allows for money to be more intelligently spent on tactical decisions rather than excess inventory. A better forecast also allows for seasonality to be intelligently accounted for and included in the demand/inventory planning process.
These are a few of the areas we focus on when determining how a better forecast can benefit a retailer. Each area has a significant impact on cost. When we do a benefit analysis, we ask what the current forecast accuracy is and then calculate what impact a 3% or better improvement would mean across different categories. As more and better tools become available with machine learning, achieving a 3% improvement becomes much more feasible. We would be happy to do a high level assessment to help you justify a project.









Lead Time Calculation is Hard
What’s in a delivery date? Turns out a lot in today’s complex supply chains making lead time calculation very difficult! As discussed in our previous blog article Intersection of Price Product and Availability, customers want to know what product they’re getting, how much it costs, and when they can get it. Each of these questions are answered in increasingly complex ways as manufacturers, distributors, and retailers optimize their operations, supply chains, and diversify their customer touchpoints.
Specifically here, we’ll touch on delivery date or lead time calculation and available-to-promise (ATP). Delivery date comes into play before the order has been promised when a customer is trying to finalize an order. As supply chains optimize, there aren’t as many finished goods in the system so determining delivery dates is more complex than simply checking inventory. Also, in times of limited supply, goods may be tied up with contractual obligations on service levels and allocations. Throw in build to order or mix options, and the myriad of permutations is even harder to predict. Finally, there are transportation issues that could delay or complicate the answer.
When we previously did this for a computer manufacturer, the permutations were so complex, we simply took a statistical average for lead time and used that, then when they couldn’t deliver on time, they’d notify the customer and take the customer satisfaction hit or make them happy by delivering early. But when you’re a manufacturer selling to assemblers or selling through eTailers like Amazon or Ebay, they take delivery dates more seriously and if you miss your date there could be severe consequences.
Accurate Delivery Dates
So how do you limit your inventory exposure and also get an accurate delivery date back to customers? Here are some of the ways we approach it:
Customer Service and Lead Time
In all cases, customers and customer service people need the ability to query the ATP engine for availability or delivery dates when either taking orders, changing orders, or checking order status. Customer service people also need the ability to make decisions like shifting availability when possible or pushing orders out when a customer allows it. In large enterprises, these decisions must also happen in real time so that customers can make their own decisions. As supply chains get more efficient and customers get more demanding, order promising quickly outgrows a customer service reps ability to simply check inventory and these ATP engines can fill that need.
What Next?
If calculating lead time and delivery dates is a problem for you, we can help. Whether you are using SAP, Oracle, some other ERP, or planning tool, we can extract the data and model your supply chain. For more information or to discuss how we can help, please schedule a call!